Rare Element Resources progresses $44 million rare earth processing and separation project

September 26, 2022

The $44 million rare earth demonstration project is progressing toward planned construction next summer (Courtesy Rare Element Resources)
The $44 million rare earth demonstration project is progressing toward planned construction next summer (Courtesy Rare Element Resources)

Rare Element Resources Ltd., based in Littleton, Colorado, USA, has published an update on its planned rare earth processing and separation demonstration project in Upton, Wyoming, USA. The project is led by General Atomics, an affiliate of the Company’s largest shareholder Synchron, and has just completed the 60% plant design milestone and is advancing toward final detailed engineering, due for completion later this year.

Early expenditures for acquisition of long lead-time equipment and services are being made in an effort to minimise the effect of inflation and supply chain bottlenecks; permitting and licensing activities are also underway. These activities are taking place while the leased plant location in Upton is being prepared for construction by the site owner.

“We are very pleased that our rare earth demonstration plant project is progressing toward planned construction next summer. Permitting and licensing are now underway with several permits already received and others under agency review,” stated Randall Scott, president and CEO of the Rare Element Resources. “The General Atomics-led team recently completed a key design milestone with the Department of Energy (DOE), which is funding approximately one-half of the $44 million project budget. We understand the importance of this project for the establishment of a domestic rare earth supply, which is of vital important to our nation.”

The demonstration plant will make use of the company’s proprietary processing and separation technology, which is a closed-cycle process with fewer steps, resulting in expected attendant environmental benefits and lower costs compared with current technologies. The plant is expected to produce a commercial-grade neodymium/praseodymium (Nd/Pr) rare earth high-purity oxide, used in producing high-strength permanent magnets. These high-strength permanent magnets are a key component in the manufacture of electric vehicles and wind turbines, among other technology uses. The demonstration plant will process already stockpiled sample material from the company’s Bear Lodge Project located in northeastern Wyoming.

The company anticipates that the demonstration plant’s design will be complete by the end of 2022, followed by the completion of permitting activities in the second quarter of 2023 and the completion of the plant’s construction within a period of twelve months thereafter. Operations to process and separate the rare earth elements from the stockpiled sample will follow for an additional eight to twelve month period. The total estimated timeline for the project is approximately forty months, having begun in October 2021.

Scott concluded, “We continue to work diligently with the State of Wyoming, the University of Wyoming, and the town of Upton to ensure our demonstration project becomes a cornerstone for the rare earth industry in Wyoming and America, while providing a venue for worker training in rare earth processing and separation.”

www.rareelementresources.com

In our latest magazine…

Download PDF

Extensive metal powder and Powder Metallurgy news coverage, plus the following exclusive deep-dive articles and reports:

  • Soft Magnetic Composites (SMCs) for electric motors: A new era driven by automotive and aviation electrification
  • Keep your powder dry: The overlooked impact of moisture in metal powders
  • PM-HIP: The alternative to casting and forging that improves supply chain flexibility and sustainability
  • Producing copper powder from industrial waste: Destiny Copper’s sustainable recovery process
  • The 2024 Japan Powder Metallurgy Association Awards: Recognising innovations in PM

The latest news from the world of metal powders, delivered to your inbox

Don't miss any new issue of Metal Powder Technology, and get the latest industry news. Sign up to our weekly newsletter.

Sign up

Join 5,000+ other industry professionals – follow us online

Discover our magazine archive…

The free-to-access Metal Powder Technology magazine archive offers unparalleled insight into the world of metal powder from a commercial and technological perspective through:

  • Reports on visits to leading PM part manufacturers, metal powder manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

 

Browse the archive

 

Looking for PM production equipment, metal powders, R&D support and more?

Discover suppliers of these and more in our
advertisers’ index and buyer’s guide, available in the back of Metal Powder Technology magazine.

  • Powders & materials
  • Powder process, classification & analysis
  • PM products
  • Atomisers & powder production technology
  • Compaction presses, tooling & ancillaries
  • Sintering equipment & ancillaries
  • Post-processing
  • Consulting & toll sintering
View online
Share via
Copy link